Monday 21 January 2008

The Toyota Way

Toyota is as much a state of mind as it is a car company


“Respect for Humanity” is at the foundation of the Toyota Way, also known as the Toyota Production System (TPS), which is now studied globally by students of Business Administration.

The company, world number one Automobile Manufacturer, has adhered to the core principle of contributing to society through the practice of manufacturing high-quality products and services. Its business practices, based on this core principle, created values, beliefs and business methods that over the years have become a source of competitive advantage. These are known collectively as the Toyota Way. The 14 Toyota Way Principles are;

Base your management decisions on a long-term philosophy, even at the expense of short-term financial gains. Have a philosophical sense of purpose and mission that supersedes any short-term decision-making. Work, grow, and align the whole organisation toward a common purpose that is bigger than making money.

The Right Process will produce the Right Results. Don’t hide problems within the organisation, but create continuous process flow to bring them to the surface.

Avoid overproduction by following the principle of just-in-time — namely, customers should get what they want, when they want it, and in the amount they want.

Eliminate waste of human and material resources. Also, strive to cut back to zero the amount of time that any work project is sitting idle or waiting for someone to work on it.

Build a culture of stopping to fix problems, to get quality right the first time.

Standardised tasks are the foundation for continuous improvement and employee empowerment. Capture the accumulated learning about a process by institutionalising today’s best practices and allow employees to improve the standard through creative self-expression.

Use visual and manual control so that no problems are hidden.

Use technology to support people, not to replace people. Reject or modify technologies that conflict with your work culture. Nevertheless, encourage your people to consider new technologies when looking into new approaches to work.

Develop such leaders in your organisation who thoroughly understand the work, live the philosophy, and teach it to others. Do not view the leader’s job as simply accomplishing tasks. Leaders must be role models of the company’s philosophy and way of doing business.

Develop exceptional people and teams who follow your company’s philosophy
. Make an ongoing effort to teach individuals to work together as teams toward common goals.

Have respect for your business partners and suppliers and treat them as an extension of your business.

Continuously solving root problems improves organisational learning. Even high-level managers should go and see things for themselves, so that they will have more than a superficial understanding of the situation.

Make decisions slowly by consensus, thoroughly considering all options; but implement decisions rapidly.

Become a learning organisation through relentless reflection (hansei) and continuous improvement (kaizen). Protect the organisation’s knowledge and cultural base by developing stable personnel, careful promotion, and well thought-out succession systems.

Some of these principles are specific to Japanese Culture and many not be replicable. But quite a few are Universal in nature, especially the ones I have highlighted in bold. I like the bit about 'Use technology to support people, not to replace people'. Most organizations fail to understand this concept. Nothing but nothing can replace human enterprise and intelligence - Adapted from 'The Toyota Way: 14 Management Principles from the World’s Greatest Manufacturer', by Jeffrey Liker. The highlighting is mine

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